TCI HIGH-FREQUENCY SCREENS
For over 25 years, TCI Manufacturing has been a leader in high-frequency screening technology, setting the standard in the industry since the concept was first developed. Our high-frequency screens are designed for maximum efficiency, production, and precision, making them the top choice for fine material separation in demanding environments. Whether you are managing a large quarry or a smaller operation, we have the expertise and technology to help you achieve your goals.
At TCI, we understand that the key to optimal performance goes beyond just the equipment. Our experienced team is here to guide you through the challenges of understanding how to properly set up the machine and select the right screen media for your specific application. We work closely with you to ensure that you get the best cut of material and optimize your production process. From fine-tuning machine settings to determining the best screen configurations, our experts are committed to helping you maximize the value of your operation.
Guidelines to High-Frequency Screens
Whether you’re new to high-frequency screening or looking to improve your current setup, we’re here to educate and assist you every step of the way, making sure you get the best performance and long-term value from your equipment.
| Basic Capacity Table* | |||
| Through Deck | Dry Material | ||
| Slotted Screen | 6x12 | 6x18 | 6x24 |
| 3/8 | 240 TPH | 288 TPH | 345 TPH |
| 1/4 | 210 TPH | 252 TPH | 302 TPH |
| 3/16 (4M) | 175 TPH | 210 TPH | 252 TPH |
| 1/8 (6M) | 115 TPH | 138 TPH | 165 TPH |
| 3/32 (8M) | 85 TPH | 102 TPH | 122 TPH |
| 5/64 (10M) | 65 TPH | 78 TPH | 93 TPH |
| 1/16 (12M) | 50 TPH | 60 TPH | 73 TPH |
| 3/64 (16M) | 40 TPH | 48 TPH | 58 TPH |
| 1/32" (20M) | 32 TPH | 38 TPH | 45 TPH |
Note: Figures calculated based on the use of slotted screens and materials to be screened contains overs to simulate production and provide scrubbing.
* Assumes material density of 100 LBS. per cubic foot
Industry-Leading Production Capabilities
Highest Screen Capacity:
TCI High-Frequency Screens lead the industry in dry, fine material separation capacity, helping operators increase throughput and optimize production.
Efficient Separation:
Standard separation sizes range from, ½” to 20M ensuring precision for a wide range of material handling needs.
Versatile Configurations:
TCI screens are available in single or double deck configurations, offering flexibility for various applications. We also provide custom deck configurations to meet specific customer requirements.
Portable and Stationary Options:
Available in portable and stationary models, our high-frequency screens are adaptable to any site and project demands.
Aggressive Vibration:
With aggressive vibration (3600 RPM) applied directly to the screen media, TCI screens offer more efficient sizing and higher capacity compared to conventional models.
Tool-Free Screen Changes:
Our tool-free ratchet system allows for fast and easy screen media changes, reducing downtime and keeping your operation running smoothly.
Electric & Hydraulic Vibration:
Choose from electric (most popular) or hydraulic vibration systems, ensuring you get the right option for your operational needs.
Maximized Production:
TCI screens are engineered to enhance production by removing fines in both pre-screening and post-screening applications, ensuring efficient material flow and reduced waste.
Featured High-Frequency Screens
Application Examples
Fractionated/ Recycled Asphalt (FRAP/RAP)
Chip Sizing
Fines Removal
Ag-lime
Manufactured Sand
Have questions about high-frequency screens?
Portable High-Frequency
TCI High-Frequency Screens, known for their unrivaled screen capacity in dry, fine material separation, are commonly identified as “PEP screens” and offer a diverse range of sizes, frequency levels, and configurations. These screens excel in separating fine materials efficiently through high speed and minimal stroke, available in single or double deck setups with the options of electric or hydraulic vibration mechanisms. The user-friendly ratchet-type screen tensioning system facilitates seamless screen panel changes, enhancing operational convenience and adaptability.
Key features of TCI High-Frequency Screens include the ability to enhance production by eliminating fines in pre-screening or post-screening scenarios, variable frequency drive (VFD) for precise vibration speed control, and the application of an aggressive 3600 RPM directly on the screen media for optimal separation. With a focus on faster screen media changes enabled by a tool-free ratchet system and boasting the highest industry capacity for fines removal, TCI High-Frequency Screens stand out as a top-tier solution for fine material screening applications.
Stationary High-Frequency Screens
TCI Stationary Screens stand out as a pinnacle of production efficiency within the market, boasting superior capabilities designed to optimize material separation tasks. The complete range of stationary models, featuring either electric or hydraulic powered vibration systems, underscores TCI’s commitment to delivering high-performance screening solutions. Operating at an aggressive 3600 RPM, these single and double deck screens are tailored to handle a diverse array of applications with precision and reliability, making them ideal for industries seeking consistent and efficient material separation processes.
Available in standard sizes including 6×6, 6×12, 6×18, and 6×24, TCI Stationary Screens cater to a wide spectrum of applications, ranging from fractionated/recycled asphalt (FRAP/RAP) processing to chip sizing, fines removal, aglime screening, and manufactured sand production. With a focus on versatility and robust performance, these stationary screens are engineered to deliver optimal results across various industries, showcasing TCI’s expertise in providing stationary screening solutions that meet the demands of modern material processing operations.
Stationary Screens
TCI Stationary Screens stand out as a pinnacle of production efficiency within the market, boasting superior capabilities designed to optimize material separation tasks. The complete range of stationary models, featuring either electric or hydraulic powered vibration systems, underscores TCI’s commitment to delivering high-performance screening solutions. Operating at an aggressive 3600 RPM, these single and double deck screens are tailored to handle a diverse array of applications with precision and reliability, making them ideal for industries seeking consistent and efficient material separation processes.
Available in standard sizes including 6×6, 6×12, 6×18, and 6×24, TCI Stationary Screens cater to a wide spectrum of applications, ranging from fractionated/recycled asphalt (FRAP/RAP) processing to chip sizing, fines removal, aglime screening, and manufactured sand production. With a focus on versatility and robust performance, these stationary screens are engineered to deliver optimal results across various industries, showcasing TCI’s expertise in providing stationary screening solutions that meet the demands of modern material processing operations.
Portable Screening Plants
TCI’s Portable Screening Plants are designed for maximum portability and efficiency in material processing operations. These versatile plants offer customizable configurations, allowing users to select the horizontal screen that best suits their needs. With features such as triple-deck screens available in various sizes, hydraulic run-on lifting legs, and reversing cross conveyors, TCI Portable Screen Plants are built to handle a wide range of material processing requirements.
To further enhance functionality and ease of use, these screen plants include roll-away overs chutes with blending gates and electric switchgear. These features provide flexibility, improve efficiency, and streamline the screening process, making TCI’s Portable Screening Plants a complete and reliable solution for efficient material screening in any operation.
