CONVEYING SOLUTIONS
In the world of aggregate production systems, the essence of a tailored conveyor solution cannot be overstated. TCI Manufacturing stands out as a premier provider of custom conveyors that are meticulously crafted to optimize operations and enhance efficiency in the industry by offering versatile conveyor solutions that can be precisely adapted to meet the unique requirements of each project, TCI Manufacturing exemplifies excellence in material handling technology.
By partnering with TCI Manufacturing, organizations gain access to a suite of conveyor solutions that redefine efficiency and productivity in aggregate production. Whether it’s the reliability of belt conveyors, or the efficiency of screw conveyors, TCI Manufacturing’s commitment to tailored excellence ensures that each conveyor system is uniquely crafted to drive success in the dynamic landscape of material handling and production systems.
Comprehensive Solutions for Any Industry
TCI Manufacturing offers a broad spectrum of conveyor systems designed to serve a variety of industries, including mining, aggregate processing, recycling, and more. Whether you need conveyors for moving bulk materials over long distances, stacking materials for efficient storage, or handling specialized tasks, TCI provides durable and adaptable solutions. Our range of products ensures that businesses of all sizes can find the perfect system to meet their unique operational needs.
Built for Flexibility and Efficiency
At TCI Manufacturing, we understand that every operation is different, which is why our conveyors are designed with flexibility in mind. From mobile units that can be quickly transported and set up on job sites to stationary systems built for consistent, high-volume performance, our conveyors offer the adaptability necessary to keep operations running smoothly. Whether your project requires simple material transfer or complex multi-stage handling, TCI conveyors enhance productivity and streamline your material handling processes.
Reliable Performance in Tough Conditions
TCI Manufacturing’s conveyors are built to withstand the rigors of demanding work environments. Constructed with heavy-duty components and engineered for durability, our systems deliver reliable performance even in harsh conditions. From abrasive materials and extreme temperatures to high-capacity demands, TCI conveyors are designed to handle it all, ensuring longevity and minimal maintenance while maximizing uptime for your operation.
RADIAL STACKING CONVEYORS
TCI Manufacturing’s portable and stationary stackers are engineered with a focus on durability and performance, making them some of the most robust and reliable options available.. These stackers are constructed with heavy-duty materials and components that withstand the harsh conditions and demanding usage typical in industries such as mining, aggregate processing, and recycling.
The portable conveyors from TCI are particularly noteworthy for their ease of transition from road travel to operational setup. Designed with mobility in mind, these conveyors can be quickly and efficiently transported to different job sites. Once on location, they can be rapidly deployed and made operational, minimizing the time between arrival and start of production. This quick setup capability is a significant advantage for projects requiring frequent relocation or for operations where space and time efficiency are critical.
TRANSFER CONVEYORS
TCI Manufacturing builds transfer conveyors in a wide range of lengths and widths, catering to diverse material handling needs across various industries. The primary structure of these conveyors is constructed using either a deep truss or a channel frame design, both of which offer exceptional strength and stability. This robust construction ensures that the conveyors can handle heavy loads and operate efficiently under demanding conditions.
TCI provides numerous customization options to meet specific project requirements. One of the notable features is the availability of A-frame supports, which can be configured to virtually any height. This flexibility allows for precise adjustment to fit different operational setups and site conditions. The ability to customize the length, width, frame design, and support height ensures that TCI’s transfer conveyors can be tailored to optimize performance and efficiency in any application, making them a versatile and reliable choice for material handling solutions.
TRANSFER CONVEYORS
TCI Manufacturing builds transfer conveyors in a wide range of lengths and widths, catering to diverse material handling needs across various industries. The primary structure of these conveyors is constructed using either a deep truss or a channel frame design, both of which offer exceptional strength and stability. This robust construction ensures that the conveyors can handle heavy loads and operate efficiently under demanding conditions.
TCI provides numerous customization options to meet specific project requirements. One of the notable features is the availability of A-frame supports, which can be configured to virtually any height. This flexibility allows for precise adjustment to fit different operational setups and site conditions. The ability to customize the length, width, frame design, and support height ensures that TCI’s transfer conveyors can be tailored to optimize performance and efficiency in any application, making them a versatile and reliable choice for material handling solutions.
STACKABLE CONVEYORS
The “Piggyback” and Triple Stacked Portable Transfer conveyors from our range present an innovative solution for producers requiring extended conveyor length in field operations. With the ability to transport up to 160 feet on a single load of “Piggybacks” and 240 feet of Triple Stacked conveyors, these units offer unparalleled efficiency and convenience in material handling tasks. Their design facilitates easy loading and unloading with a loader, eliminating the need for complex crane setups, thereby saving time and resources during deployment. Equipped with essential features like air brakes, travel lights, mud flaps, and available in widths of up to 42 inches, these conveyors are tailored to meet the demands of modern production environments, ensuring seamless operation and enhanced productivity for producers.
TELESCOPING CONVEYORS
TCI Manufacturing’s telescoping conveyors are designed for durability, versatility, and advanced material handling, making them a top choice in industries like aggregate processing and recycling. One of the key advantages of TCI’s telescoping conveyors is their ability to minimize material segregation, a common issue in most stockpiling applications. The automated telescoping feature ensures even material distribution, reducing segregation and resulting in a higher-quality product. This leads to cost savings, less rework, and improved efficiency.
These conveyors offer extended reach with their adjustable length, allowing operators to create larger stockpiles without constant repositioning. Built with heavy-duty materials, TCI’s telescoping conveyors are engineered to withstand harsh environments while maintaining consistent, reliable performance. In addition to their robust construction, these conveyors are easy to transport and set up, making them ideal for operations requiring frequent mobility. The telescoping feature not only enhances operational efficiency but also reduces labor costs by covering more ground with fewer units. Whether used in stationary or portable applications, TCI’s telescoping conveyors deliver flexibility, productivity, and superior material handling for any operation.
TELESCOPING CONVEYORS
TCI Manufacturing’s telescoping conveyors are designed for durability, versatility, and advanced material handling, making them a top choice in industries like aggregate processing and recycling. One of the key advantages of TCI’s telescoping conveyors is their ability to minimize material segregation, a common issue in most stockpiling applications. The automated telescoping feature ensures even material distribution, reducing segregation and resulting in a higher-quality product. This leads to cost savings, less rework, and improved efficiency.
These conveyors offer extended reach with their adjustable length, allowing operators to create larger stockpiles without constant repositioning. Built with heavy-duty materials, TCI’s telescoping conveyors are engineered to withstand harsh environments while maintaining consistent, reliable performance. In addition to their robust construction, these conveyors are easy to transport and set up, making them ideal for operations requiring frequent mobility. The telescoping feature not only enhances operational efficiency but also reduces labor costs by covering more ground with fewer units. Whether used in stationary or portable applications, TCI’s telescoping conveyors deliver flexibility, productivity, and superior material handling for any operation.
FLOATING CONVEYORS
TCI Floating Conveyors stand out as versatile solutions for efficiently transferring materials over water bodies. Designed with a specialized “swivel point” to facilitate movement with dredges, these conveyors offer flexibility and adaptability in challenging aquatic environments. The incorporation of key features such as a radial-type receiving hopper, head end turn style, head end discharge hood, along with catwalks and handrails surrounding the head end and drive side, enhances the functionality and safety of these conveyors, ensuring seamless operation and reliable material transfer across water surfaces.
By investing in TCI Floating Conveyors, businesses can optimize their material handling processes over water, overcoming logistical challenges with ease. The unique design elements, including the swivel point for dredge maneuverability, signify a strategic approach towards improving operational efficiency in marine applications. Additionally, the presence of essential components like the radial receiving hopper and discharge hood, coupled with well-structured catwalks and handrails, underscores TCI’s commitment to delivering high-performance conveyors that prioritize both functionality and safety, making them a valuable asset for industries requiring efficient material transfer solutions over water.
BARGE LOADING CONVEYORS
TCI’s Barge Load-Out Conveyors cater to both the aggregate and grain industries, offering tailored solutions for efficient material handling operations. A recent notable project involved the construction of a conveyor equipped with innovative “drive-over” truck load-out capabilities, showcasing TCI’s commitment to meeting diverse industry needs. The underground hopper design allows trucks to conveniently drive over and fully open their hopper bottoms, streamlining the loading process. Engineered to match the speed of material discharge from trucks, this conveyor ensures swift unloading, with the capacity to handle dried distilled grains from truck hoppers at an impressive rate of 17 tons every 1 1/2 minutes, boasting a remarkable capacity of 1400 tons per hour.
The inclusion of an adjustable remote control discharge spout further enhances the functionality of this conveyor, offering a versatile and user-friendly option for directing material flow. This feature not only adds a layer of convenience but also reflects TCI’s dedication to providing advanced solutions that optimize operation efficiency and throughput. With its blend of cutting-edge design elements and high-capacity performance, this conveyor exemplifies TCI’s innovative approach towards enhancing material handling processes in both the aggregate and grain industries, setting a new standard for productivity and operational ease in load-out operations.
BARGE LOADING CONVEYORS
TCI’s Barge Load-Out Conveyors cater to both the aggregate and grain industries, offering tailored solutions for efficient material handling operations. A recent notable project involved the construction of a conveyor equipped with innovative “drive-over” truck load-out capabilities, showcasing TCI’s commitment to meeting diverse industry needs. The underground hopper design allows trucks to conveniently drive over and fully open their hopper bottoms, streamlining the loading process. Engineered to match the speed of material discharge from trucks, this conveyor ensures swift unloading, with the capacity to handle dried distilled grains from truck hoppers at an impressive rate of 17 tons every 1 1/2 minutes, boasting a remarkable capacity of 1400 tons per hour.
The inclusion of an adjustable remote control discharge spout further enhances the functionality of this conveyor, offering a versatile and user-friendly option for directing material flow. This feature not only adds a layer of convenience but also reflects TCI’s dedication to providing advanced solutions that optimize operation efficiency and throughput. With its blend of cutting-edge design elements and high-capacity performance, this conveyor exemplifies TCI’s innovative approach towards enhancing material handling processes in both the aggregate and grain industries, setting a new standard for productivity and operational ease in load-out operations.
TRIPPER CONVEYORS
Tripper Conveyors revolutionize material handling by offering efficient stockpiling capabilities through a single conveyor system. These conveyors allow for the creation of continuous, elongated stockpiles, optimizing storage space and improving organization. The tripper feature also enables stockpiling in different locations, adding flexibility and enhancing inventory management.
By using a Tripper Conveyor, businesses can maximize stockpiling efficiency while maintaining a streamlined work environment. The ability to create extended stockpiles with one unit not only saves space but also increases operational flexibility, allowing for customized configurations. Additionally, the option to stockpile materials indoors ensures better protection from the elements and easier access, making the Tripper Conveyor a highly adaptable and efficient solution for material handling.
MAST-TYPE STACKERS
The Mast-Type Radial Stacker offered by our company features a robust deep truss construction, emphasizing durability and stability in material stacking operations. This design not only enhances the overall strength of the conveyor but also provides increased flexibility in adjusting the “head end” height, catering to diverse operational requirements. Ideal for stationary applications and handling large volumes of heavy-duty materials, this radial stacker is a reliable solution for industries requiring efficient and dependable material stacking capabilities.
Operating effectively at different angles, the Mast-Type Radial Stacker plays a crucial role in reducing segregation and degradation of materials during the stacking process. By promoting uniformity in material distribution and minimizing the risk of material breakdown, this conveyor ensures the preservation of product quality and integrity throughout the stacking operation. With its ability to maintain material consistency and structural integrity, the Mast-Type Radial Stacker proves to be a valuable asset for industries seeking high-performance solutions for material handling and stockpiling needs.
MAST-TYPE STACKERS
The Mast-Type Radial Stacker offered by our company features a robust deep truss construction, emphasizing durability and stability in material stacking operations. This design not only enhances the overall strength of the conveyor but also provides increased flexibility in adjusting the “head end” height, catering to diverse operational requirements. Ideal for stationary applications and handling large volumes of heavy-duty materials, this radial stacker is a reliable solution for industries requiring efficient and dependable material stacking capabilities.
Operating effectively at different angles, the Mast-Type Radial Stacker plays a crucial role in reducing segregation and degradation of materials during the stacking process. By promoting uniformity in material distribution and minimizing the risk of material breakdown, this conveyor ensures the preservation of product quality and integrity throughout the stacking operation. With its ability to maintain material consistency and structural integrity, the Mast-Type Radial Stacker proves to be a valuable asset for industries seeking high-performance solutions for material handling and stockpiling needs.
SELF-CONTAINED CONVEYORS
TCI’s diesel hydraulic conveyors offer unmatched flexibility and efficiency by operating without the need for electricity, making them ideal for a variety of job sites. With large fuel tanks, these conveyors run continuously throughout a full shift, eliminating downtime for refueling. Advanced features like power raise, power travel, power fold, and an enlarged hopper enhance ease of use and streamline material handling.
These conveyors are available in a range of sizes and belt widths to suit various material handling needs. Whether you require a smaller unit for compact spaces or a larger one for high-capacity operations, TCI’s diesel hydraulic conveyors can be customized to meet the specific demands of your job site, providing reliable and efficient performance in any application.
CONVEYING EQUIPMENT GALLERY
