WASHING SOLUTIONS
TCI Manufacturing offers a full range of washing equipment designed to meet the diverse needs of material processing operations. From Fine Material Washers and Log Washers to Portable Wash Plants, our solutions are built to tackle tough material handling challenges with efficiency and reliability. Each piece of equipment is crafted with durable, high-quality materials and advanced engineering to ensure optimal performance, whether it’s for washing, scrubbing, or dewatering. Our washing systems are designed to deliver clean, high-quality aggregates, reduce material waste, and enhance overall productivity in a variety of applications.
Whether you need precise sand classification, rock scrubbing, or portable washing solutions, TCI’s washing equipment has you covered. Our fine material washers excel at cleaning and classifying sand and smaller particles, while our log washers are built for heavy-duty scrubbing of coarse materials like gravel and crushed stone, effectively removing clay and contaminants. For operations needing mobility and versatility, our portable wash plants offer customizable configurations to meet specific processing needs. No matter the project, TCI Manufacturing provides reliable washing solutions to optimize your material handling processes.
WASH PLANTS
TCI’s Wash Plants offer customizable configurations, allowing users to select their preferred screen and screw setup or opt for the TCI Sand Screw option. With features like triple deck screens in various sizes, twin sand screws, hydraulic run-on style lifting legs, and reversing cross conveyors, TCI Portable Wash Plants are designed to meet diverse material processing requirements.
MATERIAL WASHERS
TCI’s Material Washers are crafted to excel in the thorough cleaning and effective separation of fine materials, ensuring premium quality output in aggregate processing. TCI’s Material Washers streamline the washing process to deliver exceptional results, making them indispensable for achieving superior material quality and consistency in various industries.
UNIQUE FEATURES
Our washing solutions boast advanced features like customizable configurations, options for screen and screw setups or the TCI Sand Screw configuration, included triple deck screens, twin sand screws, hydraulic run-on style lifting legs, reversing cross conveyors, optimized cleaning mechanisms, superior material handling capabilities, and more.
Portable Wash Plants
TCI’s Portable Wash Plants are engineered to provide portability and efficiency for material processing operations. These versatile plants offer customizable options, allowing users to tailor their setup with screens and screws of their choice or opt for a TCI Sand Screw configuration. With features like triple deck screens in various sizes, twin 36″ or 44″ sand screws, hydraulic run-on style lifting legs, and reversing cross conveyors, TCI Portable Wash Plants are equipped to meet diverse material processing needs. Additionally, features such as hydraulic lifting slurry boxes, roll-away overs chutes with blending gates, and electric switchgear further enhance the functionality and convenience of these wash plants, making them a comprehensive solution for efficient material washing processes.
Fine Material Washers
TCI Fine Material Washers (Sand Screws) are meticulously engineered to fulfill three primary functions: Washing, Classification, and Dewatering. The washing process is executed by the rotating shaft inducing material attrition, effectively breaking down deleterious components for discharge with the waste water overflow. Additionally, the classification function is finely tuned by adjusting the overflow weir boards to regulate the waste slurry and meet specific specifications, ensuring precise material classification.
Moreover, the dewatering capability of TCI Fine Material Washers is achieved by conveying the targeted material up the inclined tub while facilitating water drainage from the product. Notable features of these washers include a high-efficiency v-belt drive assembly, adjustable overflow weirs for stringent specifications, durable wear parts like AR inner wear liners and bolt-on urethane shoes for extended longevity, a robust tub design for heavy-duty performance, and the flexibility to adjust shaft speed effortlessly through sheave adjustments.
Fine Material Washers
TCI Fine Material Washers (Sand Screws) are meticulously engineered to fulfill three primary functions: Washing, Classification, and Dewatering. The washing process is executed by the rotating shaft inducing material attrition, effectively breaking down deleterious components for discharge with the waste water overflow. Additionally, the classification function is finely tuned by adjusting the overflow weir boards to regulate the waste slurry and meet specific specifications, ensuring precise material classification.
Moreover, the dewatering capability of TCI Fine Material Washers is achieved by conveying the targeted material up the inclined tub while facilitating water drainage from the product. Notable features of these washers include a high-efficiency v-belt drive assembly, adjustable overflow weirs for stringent specifications, durable wear parts like AR inner wear liners and bolt-on urethane shoes for extended longevity, a robust tub design for heavy-duty performance, and the flexibility to adjust shaft speed effortlessly through sheave adjustments.
Coarse Material Washer
TCI Coarse Material Washers are expertly designed to efficiently clean and wash coarse materials such as gravel, crushed stone, and ore. Utilizing corrugated paddles, these washers cut through the slurry of rock and water, creating particle-on-particle scrubbing that effectively separates unwanted materials like clay, silt, and other debris from the coarse aggregates. The combined action of the paddles and the rolling, tumbling motion generated by the rotating spirals ensures thorough scrubbing and cleansing of the material.
As the coarse aggregate moves up the inclined tub, deleterious materials are released into the overflowing wastewater, leaving behind clean, usable aggregate. TCI Coarse Material Washers feature durable construction, including AR inner liners and bolt-on urethane shoes, designed to withstand harsh conditions and extend the life of the equipment. With a high-efficiency v-belt drive, adjustable overflow weirs for precise slurry discharge control, and the ability to adjust shaft speed for varying material conditions, these washers offer both flexibility and performance. TCI Coarse Material Washers deliver superior scrubbing action, making them an essential solution for producing high-quality coarse aggregates.
Log Washers
TCI Log Washers are specifically engineered for the tough task of scrubbing rock and removing clay and other stubborn contaminants. The scrubbing process is driven by twin rotating shafts equipped with aggressive paddles that effectively break down clay and clean rock surfaces. This ensures that unwanted materials are dislodged and discharged with the waste water overflow.
The washing function works in tandem with adjustable overflow weir boards, allowing for precise control over slurry discharge to meet exact material specifications. As the cleaned material is conveyed up the inclined tub, the dewatering process takes place, efficiently draining water from the final product. TCI Log Washers are built for durability and performance, featuring a high-efficiency v-belt drive assembly, heavy-duty wear parts like AR inner wear liners and bolt-on urethane shoes, and a robust tub design. Shaft speed adjustments allow for optimized performance to handle varying material conditions, making TCI Log Washers a reliable solution for demanding scrubbing and cleaning applications.
Log Washers
TCI Log Washers are specifically engineered for the tough task of scrubbing rock and removing clay and other stubborn contaminants. The scrubbing process is driven by twin rotating shafts equipped with aggressive paddles that effectively break down clay and clean rock surfaces. This ensures that unwanted materials are dislodged and discharged with the waste water overflow.
The washing function works in tandem with adjustable overflow weir boards, allowing for precise control over slurry discharge to meet exact material specifications. As the cleaned material is conveyed up the inclined tub, the dewatering process takes place, efficiently draining water from the final product. TCI Log Washers are built for durability and performance, featuring a high-efficiency v-belt drive assembly, heavy-duty wear parts like AR inner wear liners and bolt-on urethane shoes, and a robust tub design. Shaft speed adjustments allow for optimized performance to handle varying material conditions, making TCI Log Washers a reliable solution for demanding scrubbing and cleaning applications.
